COMPRESSION RATIO

Our solution to developing 80 horsepower per liter in a V6 350 horsepower engine was to increase the compression ratio to 12.0:1, the highest compression ratio ever for a production outboard engine. In order to make this work without knocking (a typical problem at this ratio), we developed systems to mix cooler air with well-atomized fuel to provide optimal conditions for complete, and controlled combustion.

DIRECT INTAKE SYSTEM AND DUAL LOUVER SYSTEM

At high speed, water particles could be directed, trapped, and drained away.
Our experienced engineers worked on applying this theory to practice by increasing the intake flow to convert water vapor to particles and designing blades to capture and deflect those particles away from the intake flow. The Dual Louver System incorporates a double shield of blades, each one designed in a dog-leg shape. The outer row of blades removes the spray from the boat and the inner louvers capture and drain the remaining mist.
As a result, intake air temperature is free of moist and no higher than 10° above ambient.

DUAL INJECTORS

Injecting fuel does two things, it atomizes the fuel and, incidentally, it cools the cylinder to minimize knock. To achieve the power we wanted, we needed to inject 100% of the fuel into the cylinder all at once, at a precise time, and at a precise angle to both cool the cylinder and to allow combustion to take place in the center of the combustion chamber.
The Dual Injector System using two smaller injectors provided the required precision as well as improved atomization, increasing output by 3% without causing knocking.

CONTRA-ROTATING PROPELLER

The contra-rotating propeller provides more “grip” underwater, and because contra-rotating props distribute the engine torque evenly over two propellers, the torque per propeller decreases and gear diameter can be reduced. This makes a reduction in gear diameter possible, which could then lead to the design of a smaller, more hydrodynamic gear cas

DUAL WATER INTAKES

On the DF350A, the best results were achieved when the main intake was positioned at the front of the gear case, with the secondary intake located just above the skeg. This was our ultimate solution to arranging the main and sub intakes as far apart from each other as possible, and designing them to ensure a reliable amount of cooling water, especially at high speeds.

DESIGNING STRONGER REVERSE THRUST

The gear material was changed and heat treatment was added to endure the added thrust and inertial mass from the reverse thrust, which was stronger on a contra-rotating propeller. In addition, the reverse gear was moved above the cavitation plate and the position of the lower engine mounts was modified from parallel to V-shape to fit the reverse gear above the cavitation plate.